Recent
Research on Matrix Tablets for Controlled Release – A Review
Poonam R. Songire1*,
Smita S. Aher2, Dr. R. B. Saudagar3
1Department of Quality
Assurance Techniques, R. G. Sapkal College of
Pharmacy, Anjaneri,
Nashik- 422213, Maharashtra, India.
2Department of
Pharmaceutical Chemistry, R. G. Sapkal College of
Pharmacy, Anjaneri,
Nashik- 422213, Maharashtra, India.
3Department of
Pharmaceutical Chemistry, R. G. Sapkal College of
Pharmacy, Anjaneri,
Nashik- 422213, Maharashtra, India.
*Corresponding Author E-mail: poonamsongire1@gmail.com
ABSTRACT:
Oral drug delivery is the leading and the oldest segment of the total
drug delivery system in the market. It is the greatest growing and most favored
route for drug administration so oral controlled release of drugs becomes a
very promising approach for drugs that having the shorter half-life and high
dose frequency. Matrix tablets are an interesting option and new break through
when developing an oral controlled release drugs delivery system. The use of
various classes of release rate retardants like hydrophilic, hydrophobic,
polymers and their degradation products are focused also. Release of drugs from
matrices formulated with hydrophobic polymers is slower than from matrices
formulated with hydrophilic Polymers.
The present article contains a brief review of various formulation
approaches used in controlled release drug delivery systems, the role of polymers
in the controlled delivery of many fast release drugs and the mechanism of drug
release from these polymeric matrices. The oral controlled release system of
many drugs has been known to be an essential part of formulation development in
drug delivery systems. It has been the focus of pharmaceutical research for
many years due to its various advantages over conventional dosage forms.
Administering the drug for release in the blood at a controlled rate, to
maintain relatively constant drug levels in plasma over a controlled period of
time, can overcome many problems associated with conventional dosage forms. The
applicability of these dosage forms is due to reduction in the frequencies of
drug dosing, which lead to patient convenience and compliance. In addition, a
reduction of wide fluctuations in plasma drug concentration peak can be
obtained. As a result, toxicity and poor efficacy can be avoided, especially
with drugs of narrow therapeutic indices. Such problems, associated with
conventional dosage forms of many drugs, can be overcome by using controlled
release drug delivery systems, to deliver the drug for absorption at a
controlled rate over an extended period of time. The controlled release dosage
form should be tailored so that variations in the components can lead to
predictable alterations in the drug release profiles. Various controlled
release drug delivery systems have different mechanisms to control the drug
release rate, such as the osmotic pump, ion exchange resin and matrix systems
which have been widely utilized as controlled release drug delivery approaches.
Besides, polymers have often been used in the components of controlled release
drug delivery systems.
KEY WORDS: Introduction Matrix tablet, Hydrophobic
polymer, Hydrophilic polymer, controlled release matrix system.
INTRODUCTION:
Oral drug administration is the most
preferable and oldest route for drug delivery. This is due to the low cost of
medicine preparation and ease of administration, which makes it the most
favorable route of drug administration for patients.1, 2
It
has been known as the most popular and successful route for controlled delivery
of fast release drugs because of greater flexibility in the designing of dosage
forms compared to other routes3. Previous reviews reported that more
than 50% of the medications which are available in the market were found to be
given orally.4, 5
Matrix tablets:
Introduction of matrix tablet as controlled release has given a new
breakthrough for novel drug delivery system in the field of Pharmaceutical
technology. These
technologies have often proven popular among the oral controlled drug delivery
technologies due to their simplicity, ease in mechanized, elevated level of
reproducibility, stability of the raw materials and dosage form, and simplicity
of scale up and process validation. Matrix tablet is a promising approach for the
establishment of extended-release drug therapy as tablets offer the lowest cost
approach to controlled release oral solid dosage forms. Matrix tablets may be
defined as the “oral solid dosage forms in which the drug or active ingredient
is homogeneously dispersed throughout the hydrophilic or hydrophobic matrices
which serves as release rate retardants”. Matrix tablets are the type of
controlled drug delivery systems, which release the drug in continuous manner.
In a matrix system, the drug substance is homogenously mixed into the rate
controlling material as crystalline, amorphous or in rare cases molecular
dispersion.3 These release the drug by
dissolution controlled and/or diffusion controlled mechanisms.4
In gastric pH environment, matrix tablet gradually erodes alternatively
at a pH corresponding to the upper small intestine; the tablet disintegrates
rapidly to reduce coated particles, which in turn slowly releases drug.
Research on oral drug delivery with either further development in the
delivery system or novelty in the drug formulation is ongoing work for many
formulation scientists 6. The most prominent requirements for a drug
delivery system to make it novel are, first to deliver a drug at a controlled
rate, and second to pass the active entity to the target site for action.
Formulation scientists have been used many possible approaches to achieve this
challenging novelty in oral drug formulation, either by unifying drug
distribution into a carrier system, or by controlling drug release in the blood
to reach the designed plasma drug concentration-time profile.7 ,8
In order to overcome the drawbacks of conventional drug delivery
systems, several technical advancements have led to the development of controlled
drug delivery system that could revolutionize method of medication and provide
a number of therapeutic benefits.3
Controlled release drug delivery systems can offer temporal and/or
locative control over the release of drugs. Thus, the oral controlled release
drug delivery system is the most widely used system for controlling the release
of drugs given orally.9 Many advantages for this system were
reported, such as preventing plasma drug level fluctuations, reducing dosing
frequency of drug administration, enhancing drug bioavailability, improving
patient compliance and minimizing side effects and toxicity of drugs.10 In
comparison, the conventional oral drug dosage form has a number of shortcomings
such as, high tendency of plasma drug level fluctuations, increasing the dosing
frequency of drug administration, time limitation for drug electiveness at the
target site of action and low oral bioavailability of some drugs due to
interaction with food or unsuitable gut environment, for example cefotaxime Na.11
Advantages of Matrix Tablets: 5,13
· Easy to manufacture.
· Versatile, and effective
· It has low cost.
· Can be made to release high molecular weight
compounds.
· Suitable for both non degradable and degradable
systems.
· No danger of dose dumping in case of rupture.
· Can be fabricated in a wide range of sizes and shapes.
Limitations of Matrix Tablets:
· The remaining matrix must be removed after the drug
has been released.
· The drug release rates vary with the square root of
time.
· Achievement of zero order release is difficult.
· Not all drugs can be blended with a given polymeric
matrix
Disadvantages of matrix
tablet:11,12
· The remaining matrix must be removed after the drug
has been released.
· High cost of preparation.
· The release rates are affected by various factors such
as, food and the rate transit through the gut.
· The drug release rates vary with the square root of
time.
· Release rate continuously diminishes due to an
increase in diffusional resistance and/or a decrease
in effective area at the diffusion front. However, a substantial sustained
effect can be produced through the use of very slow release rates, which in
many applications are indistinguishable from zero order.
Various systems of oral controlled
release dosage forms:-
Various techniques have been used in
the preparation of the controlled release drug delivery system; most of them
working under the principle of slowing the dissolution rate of the drug from
the dosage form. In general, controlled release formulations can be divided
into different categories based on methods of preparation and/or the mechanisms
of drug release, which will be shown in the following below.
Matrix system
The matrix system is the most
commonly used controlled release delivery system of rapidly released drugs. The
drug is uniformly dissolved or dispersed in suitable polymeric materials. Most
of these materials have either hydrophilic or hydrophobic properties, in which
the retardant material and drug are homogeneously distributed or dissolved in
the polymeric matrix. This is done either by wet granulation or by the direct
compression technique in the solid dosage form, where the drug is embedded in
the matrix core of the retardant 15 . Therefore,
this matrix system is characterized by drug dispersed materials in the polymer blend . Drug release is controlled by gradual dissolution of
the matrix or gradual leaching of the drug from the retardant material.
A range of controlled release
mechanisms have been explained, including diffusion through matrices or across
membranes and erosion. However, knowing the material properties of the matrices
is essential to predict the mechanism of drug release. The matrix system of
oral controlled release delivery system of drugs is classified according to
polymer type, porosity sizes and other miscellaneous ways of matrix
preparation.
Classifications of matrix system
based on polymer type:-
1)
Hydrophilic
matrix system
Hydrophilic matrix can be utilized as a means to control the drug
release rate. The matrix may be tabulated by direct compression of the blend of
active ingredient and certain hydrophilic carriers or from a wet granulation
containing the drug and hydrophilic matrix materials. The hydrophilic matrix
requires water to activate the release mechanism and explore several advantages,
including ease of manufacture and excellent uniformity of matrix tablets. Upon
immersion in drug release is controlled by a gel diffusion barrier that is
formed and tablet erosion. The effect of formulation and processing variables
on drug release behavior from compressed hydrophilic matrices has been studied
by number of investigators. The matrix building material with fast polymer
hydration capability is the best choice to use in a hydrophilic matrix tablet
formulation. An inadequate polymer hydration rate may cause premature diffusion
of the drug and disintegration of the tablet owing to fast penetration of
water. It is particularly true for formulation of water soluble drug.
Hydrophilic polymer matrix systems are widely used in oral controlled
drug delivery because of their flexibility to obtain a desirable drug release
profile, cost effectiveness, and broad regulatory acceptance. The formulation
of the drugs in gelatinous capsules or more frequently, in tablets, using
hydrophilic polymers with high gelling capacities as base excipients
is of particular interest in the field of controlled release. Infect a matrix
is defined as well mixed composite of one or more drugs with a gelling agent
(hydrophilic polymer). These systems are called swellable
controlled release systems. The polymers used in the preparation of hydrophilic
matrices are divided in to three broad groups,
A) Cellulose derivatives
· Hydroxyethyl cellulose,
· Hydroxypropylmethyl cellulose (HPMC) 25, 100, 4000 and 15000 cps,
· Sodium carboxyl methyl cellulose
B) Non-cellulose natural or semi synthetic polymers
· Agar-agar, Carob Gum, Alginates,
· Molasses, Polysaccharides of mannose and
· Galactose, Chitosan and Modified
starches.
C) Polymers of acrylic acid
· Polymer which is used in acrylic acid category is Carbopol 934.
2) Hydrophobic Matrices:13
The concept of using hydrophobic or inert materials as matrix materials
was first introduced in 1959. In this method of obtaining sustained release
from an oral dosage form, drug is mixed with an inert or hydrophobic polymer
and then compressed in to a tablet. Sustained release is produced due to the
fact that the dissolving drug has diffused through a network of channels that
exist between compacted polymer particles. Examples of materials that have been
used as inert or hydrophobic matrices include polyethylene, polyvinyl chloride,
ethyl cellulose and acrylate polymers and their
copolymers. The rate-controlling step in these formulations is liquid
penetration into the matrix. The possible mechanism of release of drug in such
type of tablets is diffusion. Such types of matrix tablets become inert in the
presence of water and gastrointestinal fluid.
In this type of matrix system, a hydrophobic polymer material is
granulated with a drug by using latex or pseudo latex as granulating fluid.
Examples of materials used in this system are: polyvinyl chloride, ethyl
cellulose, cellulose acetate and polystyrene 15, 17, 18 .
Controlled release tablets based upon an inert compressed plastic
matrix have been used extensively. Release is usually delayed because the
dissolved drug has to diffuse through capillary network between the compacted
polymer particles. Plastic matrix tablets, in which the active ingredient is
embedded in a tablet with coherent and porous skeletal structure, can be easily
prepared by direct compression of drug with plastic materials provided the
plastic material can be comminute or granulated to desired particle size to
facilitate mixing with the drug particle. In order to granulate for compression
into tablets, the embedding process may be accomplished by,
1. The solid drug and the plastic powder can be mixed and kneaded with
a solution of the same plastic material or other binding agent in an organic
solvent and then granulated.
2. The drug can be dissolved in the plastic by using an organic solvent
and granulated upon evaporation of the solvent.
3. Using latex or pseudo latex as granulating fluid to granulate the
drug and plastic masses. For example: Polyvinyl chloride, Ethyl cellulose, Cellulose
acetate and Polystyrene.
3) Fat-wax matrix system
In this type of matrix system, lipid
waxes or other related materials are used in the preparation of the matrices.
The drug released in this system occurs through both pore diffusion and erosion.
The matrices are more sensitive to digestive fluid in the gut as compared to an
insoluble polymer matrix . Examples of retardant
materials used in the matrix bases of this system are: carnauba wax in
combination with stearyl alcohol or stearic acid.18
4) Biodegradable matrix system
In this type of matrix system, the
polymeric materials used consist of monomers which are linked to each other
through functional groups with instable functionality. The degradation of
polymeric materials into oligomers and monomers
occurs through either biological enzymes produced by surrounding tissues or
non-enzymatic processes.19 Examples of natural polymers used in this
matrix base are proteins, polysaccharides, aliphatic polyesters, and polyanhydrides are synthesized polymers.20
5) Mineral matrix system
In this type of matrix system, the
polymeric material used is hydrophilic carbohydrate and it can be obtained from
different species of brown seaweeds by the use of dilute alkali 19 .
Classifications of matrix system
based on porosity size: -21,22.
A)
Macro-porous
matrix system
In this type of matrix system, drug
diffusion occurs through pores with a size range of 0.1 to 1 μm. This system is suitable for drug molecules with
molecular sizes less than 1 μm.
B)
Micro-porous
matrix system
In this type of matrix system, drug
diffusion occurs through pores with a size range of 50 up to 200 A °. This system
is suitable for small drug molecules with molecular sizes less than 200 A°.
C)
Non-porous
matrix system
In this type of matrix system, drug
diffusion occurs through the network meshes rather than by diffusion through
small pores.
Classifications based on other
miscellaneous way of matrix preparations:-
A)
Multilayered
matrix system
In this type of matrix system, the
matrix core is made of hydrophilic substances in which the drug molecules are
coated with a semi-permeable polymeric material. This semi-permeable polymeric
material is utilized as a barrier-layer on both surfaces of the core during
preparation.23 An alteration of the
swelling rate of the core can occur due to the presence of barrier-layers,
resulting in minimizing the surface area for drug molecules during the release
process. Different drug release profiles can be obtained by varying the
geometry of the barrier-layer in the matrix.24 The
drug release is controlled by swelling, gelling and finally dissolving the
barrier-layers of the matrix.
B)
Floating
matrix system
In this type of matrix system, the
bulk density of the matrix is lower than the gastric fluid in the stomach.
After creating buoyancy in the stomach, the release of drug molecules from the
matrix can occur slowly. Drug release can occur over a long period of time,
which prolongs gastric residence time and thereby increases the bioavailability
of fast release drug molecules25 . Diltiazem HCl is one of the
examples of a fast release drug which was successfully prepared in a controlled
release using the floating matrix system 26 and detected on the
sensitive HPLC method 27 . The steady
release of drug from this hydrophilic matrix system is supported by control of
the buoyancy effect and continuous release. HPMC is a widely used polymer in
this type of hydrophilic matrix system. It has a pH independent gelling agent
property. As a result of this effect, swelling and erosion mechanisms can be
obtained together to control and slow down the fast release drug in a steady manner25 .
C)
pH
sensitive matrix system
In this type of matrix system, an
enteric coating of the solid dosage form can provide protection for the drug
from the harsh acidic media of the stomach. Thus, low pH sensitive drug
molecules can reach the small intestine and colon safely. This type of matrix
system is applicable to protect antigen or protein molecules from the harsh
acidic media of the stomach after oral administration. PH sensitive polymers
such as HPMC-phthalate or cellulose acetate phthalate can be used in this type
of matrix system.28 These types of polymers
are pH-sensitive materials. This matrix system works by releasing the enteric
coated drug at a specifically high pH value in the GIT, where drug absorption
can occur in the right location.
D)
Mucoadhesive matrix system
In this type of matrix system, the
drug is released over a controlled period of time. The targeted tissues can be
ocular, respiratory, gastrointestinal, buccal, nasal,
rectal, urethral and vaginal tissues. In addition, this type of matrix system
can be applied to any mucosal tissue in the body in the GIT. The used materials
in this system are swellable hydrophilic polymers
which can interact with the glycoproteins being
available in the mucous layer of the gut.29
Polymers used in the matrix:-
The polymers most widely used in preparing matrix system include both
hydrophilic and hydrophobic polymers.
(A) Hydrophilic Polymers
Hydroxyl propyl methyl cellulose
(HPMC),hydroxyl propyl cellulose(HPC), hydroxyl ethyl
cellulose (HEC), Xanthan gum, Sodium alginate,
poly(ethylene oxide), and cross-linked homo polymers and co-polymers of acrylic
acid.
(B) Hydrophobic Polymers
This usually includes waxes and water insoluble polymers in their
formulation.
(C) Waxes
Carnauba wax, bees wax, candelilla wax, micro
crystalline wax, ozokerite wax, paraffin waxes and
low molecular weight polyethylene.
(D) Insoluble polymers
Ammonium ethacrylateco-polymers
(Eudragit RL100, PO, RS100, PO), ethyl cellulose,
cellulose acetate butyrate, cellulose acetate propionate and latex dispersion
of meth acrylic ester copolymers.
Components of matrix tablets:30.
These include:
· Active drug
· Release controlling agent(s): matrix formers
· Matrix Modifiers, such as channeling agents and
wicking agents
· Solubilizes and pH modifiers
· Lubricants and flow aid
· Supplementary coatings to extend lag time further
reduce drug release etc.
· Density modifiers (if required)
Figure 1. Hydrophilic and hydrophobic
matrix system and corresponding drug release process.
·
Matrix
formers:
Hydrophobic materials that are solid at room
temperature and do not melt at body temperature are used as matrix formers.
These include hydrogenated vegetable oils, cotton seed oil, soya oil,
microcrystalline wax and carnauba wax. In general such waxes form 20-40% of the
formulation.
·
Channeling
agents:
These are chosen to be soluble in gastrointestinal tract and to leach
from the formulation, so leaving tortuous capillaries through which the
dissolved drug may diffuse in order to be released. The drug itself can be a
channeling agent but a water soluble pharmaceutical acceptable solid material
is more likely to be used. Typical examples include sodium chloride, sugars and
polyols. This choice will depend on the drug and
desired released characteristics. These agents can be 20-30% of the
formulation.
· Solubilizes and pH modifiers: It is often necessary to enhance the dissolution of drug. This may be
achieved by the inclusion of solubilizing agents such
as PEGs, polyols and surfactants. If the drug is ionisable then the inclusion of buffers or counter ions may
be appropriate. On occasions the dissolution enhancer may also be the
channeling agent.
· Anti-adherent or glidants: Heat is generated during compaction of the matrix can
cause melting of the wax matrix forming compounds and sticking to the punches.
Something is needed to cope with the sticking; suitable anti adherents include
talc and colloidal silicon dioxide. These materials also can act as glidants and improve the flow of formulations on the tablet
machine. The typical amounts used will depend on the anti-adherent used, for
example 0.5-1% for colloidal silicon dioxide and 4-6% for talc. Magnesium stearate, if added, can also act as an anti-adherent.
Methods used to achieve controlled
release of orally
Administered drugs: 31
A. Diffusion
Controlled System:
Basically diffusion process shows the movement of drug molecules from a
region of a higher concentration to one of lower concentration. This system is
of two types:
a) Reservoir type: A core of drug surrounded by polymer membrane, which controls the
release rate, characterizes reservoir devices.
b) Matrix type: Matrix system is characterized by a homogenous dispersion of solid drug
in a polymer mixture.
B. Dissolution Controlled Systems:
a) Reservoir type:
Drug is coated with a given thickness coating, which is slowly
dissolved in the contents of gastrointestinal tract. By alternating layers of
drug with the rate controlling coats as a pulsed delivery can be achieved. If
the outer layer is quickly releasing bolus dose of the drug, initial levels of
the drug in the body can be quickly established with pulsed intervals.
b) Matrix type:
The more common type of dissolution controlled dosage form. It can be
either a drug impregnated sphere or a drug impregnated tablet, which will be
subjected to slow erosion.
C. Bioerodible and Combination of
Diffusion and Dissolution Systems:
It is characterized by a homogeneous dispersion of drug in an erodible
matrix.
Method of Preparation matrix tablet:-
Fig:- 2 Method of preparation of matrix tablet
Basic principle of drug release: 32
In solution, drug diffusion will occur from a region of high
concentration to the region of low concentration. This concentration gradient
is the driving force for the drug diffusion, out of a system. Water diffuses
into the system in analogous manner. There is an abundance of water in the
surrounding medium and system should allow water penetration. The inside of the
system has low water content initially than the surrounding medium.
Fig:-3 Drug release in matrix tablet
Factors affecting drug release from matrix tablets:-
1. Swelling characteristics of polymers
2. Polymer erosion
3. Drug loading
4. Drug solubility
Evaluation parameter:
Prepared tablets were evaluated for certain physical properties like
uniformity of weight, hardness, friability and dissolution study etc.
1) Weight variation test
To study weight variation, 20 tablets of each formulation were weighed
using an electronic balance and the test was performed according to the
official method.33
2) Uniformity of weight
Every individual tablet in a batch should be in uniform weight and
weight variation in within permissible limits. The weights were determined to
within ±1mg. Weight control is based on a sample of 20 tablets.
3) Dimensions
The dimensions (diameter and thickness) were then determined to within
± 0.01 mm by using digital vernier calipers.34Thickness
of the tablets was determined using a vernier
caliper.6
4) Hardness
The hardness of the tablets was determined by diametric compression
using a Hardness 33 testing apparatus (Monsanto Type). A tablet hardness of
about 4-5 kg is considered adequate for mechanical stability. Hardness
of the tablets was determined using a hardness testing apparatus (Monsanto
Type). A tablet hardness of about 5-6 kg/cm2 is considered adequate for
mechanical stability.35
5) Friability
The friability of the tablets was measured in a Roche friabilator. Tablets of a known weight (W0) or a sample of
tablets is dedusted in a drum for a fixed time (100
revolutions) and weighed (W) again. Percentage friability was calculated from
the loss in weight as given in equation as below. The weight loss should not be
more than 1% w/w.10
% Friability = (W0-W)/ W0 × 100
6) In-vitro dissolution study
The release rate of
tablet was determined using United State Pharmacopoeia (USP)
dissolution testing apparatus II (paddle method). The dissolution test was
performed using 900 ml solvent and set RPM. A sample of the solution was
withdrawn from the dissolution apparatus at different time interval. The
samples were replaced with fresh dissolution medium of same quantity. The
samples were filtered through a membrane filter. Absorbance of these solutions
was measured using a UV is double beam spectrophotometer36.
List of various drugs which can be
formulated as a matrix tablet with polymer and method used or its preparation
are shown in (Table 1).
|
Drugs used |
Category |
Method used |
Polymer used |
|
Carbose |
Anti-diabetic |
Direct Compression |
HPMC, Eudragit |
|
Aceclofenac |
Anti-inflammatory |
Wet Granulation |
HPMC-K4M,K15M, K100M,E15,EC, Guar gum |
|
Ambroxol HCL |
Expectorent, Mucolytic |
Direct Compression |
HPMC-K100M, |
|
Aspirin |
Anti-inflammatory |
Direct Compression |
EC, Eudragit-RS100, S100 |
|
Amlodipine |
Anti-arrythmatic |
Direct Compression |
HPMC, EC |
|
Alfuzosin |
Alfa-adrenergic Agonist |
Direct Compression |
HPMC-K15M, Eudragit-RSPO |
|
Chlorphenarimine maleate |
H1 antagonist |
Melt-extrusion |
Xanthan gum,Chitoson |
|
Domperidone |
Anti-emetic |
Wet Granulation |
HPMC-K4M, Carbopol-934 |
|
Diclofenac Na |
Anti-inflammatory |
Wet Granulation |
Chitoson, EC, HPMCP, HPMC |
|
Diethylcarbamazepine citrate |
Anti-filarial |
Wet Granulation |
Guar gum, HPMC-E15LV |
|
Diltiazem |
Ca+2 channel blocker |
Direct Compression |
HPMC-K100M, HPMC- K4M, Karaya gum, Locust
bean gum, Sod.CMC |
|
Furosemide |
Anti-diuretic |
Direct Compression |
Guar gum, Pectin, |
|
Enalpril meleate |
ACE inhibitor |
Direct Compression |
HPMC-K100M,HPMC K4M, |
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Received on 01.12.2015 Accepted
on 15.12.2015
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Right Reserved
Asian J. Pharm. Tech. 2015; Vol. 5: Issue 4, Oct. - Dec., Pg 214-221
DOI: 10.5958/2231-5713.2015.00031.8